MASTERFLEX – Technische Schläuche & Verbindungen

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MASTERFLEX – Technische Schläuche & Verbindungen
MASTERFLEX – Technische Schläuche & Verbindungen

Material polyurethane (PU, PUR)

PUR is the ideal material for industrial hoses used to transport highly abrasive or problematic media. Masterflex processes PUR into innovative hoses and connections.

In focus: Polyurethane - PUR as a material

General information on PUR

Polyurethane (colloquially PU, DIN abbreviation PUR) is a plastic or synthetic resin.

It is a polymer composed of a chain of organic units with carbamate (urethane) bonds. The term polyurethane is a collective term that stands for a large number of modern plastics. Their common feature is the urethane group and their incredible flexibility: the technical properties of polyurethanes can be optimally adapted to the intended use by varying the starting materials like no other plastic.

Incidentally, Otto Bayer and his team at Bayer AG in Leverkusen developed PUR in 1937. The industrial production of polyurethane materials then began in 1940.

 

 

Beispielbild: Mitarbeiter bei einer Produktvorstellung im Besprechungsraum

Polyurethane is a material with a wide range of possibilities that has proven itself as a technical construction material in almost all areas of application.

Christian Gemsa, Sales Director Export Europe - Industrial Solutions

The use of PUR

The plastic polyurethane can be used in many different ways.

Polyurethane can be foamed - and is therefore very important in the foam industry as rigid or flexible foam. In the construction industry, rigid PU foam is used for insulation, for example, but also as a self-solidifying foam for the permanent filling of cavities, such as cable and pipe penetrations. Foamed polyurethanes are also used as filling, insulating or damping material in mechanical engineering and the automotive industry. Flexible PU foamis used instead of rubber, caoutchouc and felts for upholstery and mattresses, for example. Textile PU fibres are usually combined with other fibres to make fine textiles. Polyurethane is also the basis for weather-resistant paints, waterproof coatings, casting compounds and adhesives, which are used in the automotive industry, furniture construction and the textile and clothing industry, for example.

The majority of our abrasion-resistant suction and delivery hoses are made of polyurethane.

 

 

Properties of PUR

Polyurethane is the ideal material for industrial hoses used to transport highly abrasive or problematic media. The outstanding properties of PU hoses include

  • High wear and tear resistance,
  • elasticity,
  • temperature resistance,
  • good ozone and weather resistance and
  • good chemical resistance.

Compared to conventional PVC hoses, they are characterised by increased strength and better temperature resistance.

Werkstoffbild: Granulat Polyurethan Werkstoff der Masterflex

Hoses made from PUR

Our hoses made from the material PUR

The majority of our abrasion-resistant suction and conveyor hoses are made of polyurethane (PUR):

  • Flamex (in the versions B-F se, B-F se for machining centres, B se)
  • Master-PUR Trivolution (in the versions LF, L, H, HÜ, HÜ S, HX, HX S)
  • Master-PUR H Trainflex
  • Master-PUR Performance
  • Cargoflex
  • Master-PUR Inline
  • Polderflex PUR
  • Master-PUR STEP
  • Miniflex PU

Our PU hoses are characterised by their high internal smoothness and are therefore particularly optimised in terms of flow, which results in less abrasion and higher flow rates. For your production, this means: long service life of transport lines, less downtime, high process reliability - and lower costs.

The properties of PUR hoses from Masterflex

All Masterflex polyurethane hoses have a number of material-related properties in common. These include, for example, significantly greater abrasion resistance compared to rubber or soft PVC - measured in accordance with DIN ISO 4649 (determination of abrasion resistance).

Many hoses made of PU also have a transparent hose wall. This allows users to keep an eye on the material flow in the hose at all times and recognise potential faults at an early stage. Furthermore, our hoses made of PU contain neither halogens nor plasticisers.

When special PU formulations (so-called special compounds) are used, the hoses even fulfil the strict requirements of the FDA (U.S. Food and Drug Administration) and EU Regulations 10/2011 and 2015/174. They are therefore approved for use in certain areas of medical technology and the food and pharmaceutical industries.

We can also upgrade the PU material by adding additives - and thus equip it with additional, customised properties. For example, we use PU with specifically enhanced material properties in our Flamex hoses. These flame-retardant polyurethane hoses are type-tested in accordance with DIN 4102-B1 and fulfil the safety requirements of the BGI 739-2.

In addition to PUR, Masterflex also processes other materials

Werkstoffbild: Polyethylengranulat Werkstoff der Masterflex

Polyethylene (PE)

Increased resistance to chemicals, alkalis and acids: this is what characterises PE hoses.

More about the material PE

 

 

Werkstoffbild: PVC-Granulat Masterflex

Polyvinyl chloride (PVC)

PVC is an inexpensive, versatile material that is suitable for almost any environment and for almost any application.

More about the material PVC

 

 

Werkstoffbild: Thermoplastische Vulkanisate - Werkstoff der Masterflex

Thermoplastic vulcanisates (TPV)

TPV offers the properties of a vulcanised rubber with the processability of a thermoplastic.

More about the material TPV